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PRECIPITATION OF MONOHYDRATE ALUMINA IN THE …

estimated to be 34.8 kg/t of alumina for fuel oil and 7.2 kWh/t of alumina for electricity. This corresponds to 40-50% less fuel or electricity consumption compared with gibbsite calcination for the same alumina production. For a typical Bayer process plant with a capacity of 1.000.000 tpa alumina, this represents energy savings of 35000

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alumina yield in the bayer process past, present

alumina yield in the bayer process past, present ... - Alcor Technology. EN. English Deutsch Français Español Português Italiano Român Nederlands Latina Dansk Svenska Norsk Magyar Bahasa Indonesia Türkçe Suomi Latvian Lithuanian česk ...

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PERCOBAAN PENDAHULUAN PEMBUATAN ALUMINA …

Production of metalic aluminum requires metallurgical grade alumina that is resulted from bauxite digester (Bayer process). The bauxite ore derived from West Kalimantan contains Al 2O3 50.9%, SiO 2 1.17% and Fe 2O3 15.21%. Bayer process generates sodium aluminate solution and bauxite residue (red mud). The addition of Whitton assists Bayer

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Process for precipitating alumina from bayer process liquor

This invention relates to a process for precipitating aluminum trihydroxide from Bayer process liquors, and more particularly to improvements in the Bayer process which help to increase the yield of alumina and the size of alumina particles retrieved from Bayer process liquors. 2. Description of the Prior Art.

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Chinese Bauxite and Its Influences on Alumina Production in China

Roelof Den Hond, Iwan Hiralal, Ab Rijkeboer, "Alumina Yield in the Bayer process Past, Present and Prospects", Light Metals 2007, 37–42 Google Scholar Gu Songqing "Alumina Production Technology with High Efficiency and Low Consumption from Chinese Bauxite Resource" The Chinese Journal of Nonferrous Metals, 14 (Special 1) 2004, 91–97

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Alumina Yield in the Bayer Process

The alumina industry has historically been able to reduce alumina production costs, by increasing the liquor alumina yield. To know the potential for further yield increases, the phase diagram of ...

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Alumina Yield in the Bayer Process

It was found that the maximum theorical precipitation alumina yield is 160 g/l, while that for digestion was calculated to be 675 g/l. The alumina industry has historically been able to …

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US5529761A

A process is disclosed for the production of alumina by the Bayer process, including a precipitation process having an agglomeration stage and a growth stage in which the precipitation slurry is passed through a multiplicity of growth tanks. ... (A/C) ratio of about 0.71 to 0.73 and the process produces a yield of product alumina hydrate of ...

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Essential Readings in Light Metals, Volume 1, Alumina and Bauxite

Alumina Yield in the Bayer Process . 522: Alumina Yield in the Bayer Process Past Present and Prospects . 528: Improvements by the New Alusuisse Process for Producing Coarse Aluminum Hydrate in the Bayer Process . 534: Agitation Effects in Precipitation . 541: Application to Precipitators Design . 559:

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Metals | Free Full-Text | Enhanced Precipitation of Gibbsite from

The alkaline Bayer process is used to produce more than 90% of alumina worldwide [1,2]. The main rate-limiting step of the Bayer process is the precipitation of gibbsite from sodium aluminate solution. ... A. Alumina Yield in the Bayer Process Past, Present and Prospects. In Essential Readings in Light Metals; Donaldson, D., Raahauge, …

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Essential Readings in Light Metals | Wiley Online Books

Alumina Yield in the Bayer Process Past, Present and Prospects (Pages: 528-533) Roelof Den Hond, Iwan Hiralal, Ab Rijkeboer, Summary; PDF; References; Request permissions; no. Improvements by the New Alusuisse Process for Producing Coarse Aluminum Hydrate in the Bayer Process (Pages: 534-540)

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On-Line Determination of Particle Size in Alumina Precipitation

In the Bayer process, alumina trihydrate is precipitated from green liquor by seeding with fine recycled hydrate. The goal of the precipitation section is to maximise alumina yield while maintaining product quality (particle size and strength) and seed balance. Control variables in precipitation are temperature, starting alumina/caustic ratio, seed charge, …

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Improvements in the bayer process production of alumina hydrate

An improved precipitation system is provided for the Bayer process production of alumina hydrate. In order to produce coarse and strong alumina hydrate at high yield, supersaturated Bayer process sodium aluminate liquor is seeded with a relatively small seed charge in a first precipitator at a relatively low temperature and the produced slurry …

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Essential Readings in Light Metals: Alumina and Bauxite.

3. BAYER PROCESS ALUMINA YIELDS 3.1. Alumina dissolution in digestion In digestion alumina hydrate is dissolved in the caustic solution s,o extraction is achieved in unsaturated liquid Th.e phase diagram indicates that the maximum amount of alumina is in solution at the non-variant point. At temperatures above 150 C the

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Bayer Process Impurities and Their Management | SpringerLink

In the Bayer refinery context, the term "impurity" may refer to substances introduced into or generated by the process which have a detrimental effect on the cost, efficiency or productivity of alumina refineries, or the subsequent reduction of alumina to aluminium in the Hall Héroult process. Significant complexity and cost can be added ...

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Effect of temperature and NaOH concentration on aluminum

Red mud (RM) is a solid waste generated by alkali (NaOH) leaching of bauxite by the Bayer process for alumina production [1]. More than one ton of RM is produced for one ton of alumina (Al 2 O 3 ...

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Bayer Process—Water and Energy Balance

Alumina Yield in the Bayer Process Past, Present and Prospects. Chapter. Jan 2016; Roelof Den Hond; Iwan Hiralal; Ab Rijkeboer; During the past decades a large number of alumina plants were ...

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Alumina Yield in the Bayer Process Past, Present and …

Alumina Yield in the Bayer Process Past, Present and Prospects DOI: Authors: Roelof Den Hond Iwan Hiralal Ab Rijkeboer Request full-text Abstract During …

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Alumina Yield in the Bayer Process Past, Present and …

Alumina Yield in the Bayer Process Past, Present and Prospects. Roelof Den Hond, Iwan Hiralal, Ab Rijkeboer. Book Editor (s): Don Donaldson, Benny E. …

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Bauxite and Alumina Statistics and Information | U.S. Geological …

Bauxites are typically classified according to their intended commercial application: abrasive, cement, chemical, metallurgical, refractory, etc. The bulk of world bauxite production (approximately 85%) is used as feed for the manufacture of alumina via a wet chemical caustic leach method commonly known as the Bayer process.

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Alumina Yield in the Bayer Process | SpringerLink

Abstract. The alumina industry has historically been able to reduce alumina production costs, by increasing the liquor alumina yield. To know the potential for further yield increases, the phase diagram of the ternary system Na 2 O-Al 2 O -H 2 O at various …

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Bauxite and Alumina

Bayer-process refineries with a combined alumina production capacity of 1.7 million tons per year produced an estimated 1.3 million tons in 2020, 8% less than that in 2019. About 56% of the alumina produced went to primary aluminum smelters, and the remainder went to nonmetallurgical products, such as abrasives, ceramics, chemicals,

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Alumina yield

Alumina Yield in the Bayer Process; Past, Present and Prospects Edited by TMS (The Minerals, Metals & Materials Society), 2007 ALUMINA YIELD IN THE BAYER PROCESS PAST, PRESENT AND PROSPECTS Roelof Den Hond1, Iwan Hiralal2, Ab Rijkeboer3 Alcor Technology, Clinckenburgh 10, 2343 JH Oegstgeest, The Netherlands 2

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IMPLEMENTATION OF MATHEMATICAL EQUATION FOR …

The calculation results show that by increasing lime added into the slurry, percent yield of alumina extraction tend to decrease from 46.63% for 3 kg of lime to 15.84% by using 9 kg of lime. Whereas by ... Bayer's process is the only one technology applied all over the world for producing alumina economically. There are four steps of

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Fuzzy Technology Application in a Bauxite Digestion Unit

Bauxite slurry and heated caustic liquor are fed into digestion reactors for alumina extraction. The main parameter of the reactor output, the A/C (alumina/caustic) ratio is adjusted manually through the bauxite flow, based on laboratory analyses that are made to calibrate the system every two hours.

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Aluminum processing

Refining four tons of bauxite yields about two tons of alumina. A typical alumina plant, using the Bayer process, can produce 4,000 tons of alumina per day. The cost of alumina can vary widely, depending on the plant size and efficiency, on labour costs and overhead, and on the cost of bauxite.

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Organic Control Technologies in Bayer Process | Request PDF

15 Predigestion of the roasted bauxite samples in Bayer process spent liquor showed differing alumina solubilities with the highest solubility being observed in the 300°C treated sample as ...

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ALUMINA YIELD IN THE BAYER PROCESS PAST, …

Over a period of 25 years the benchmark precipitation yield has increased from 70 g/l to 90+ g/l, whilst producing sandy alumina. However with the theoretical …

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Bayer Process

Liu et al. achieved 94% biodiesel yield within 3 h by using the red mud as a base catalyst at 65°C, ... Sandy alumina can be obtained by the Bayer process, with adjustments in the precipitation step. However, it is difficult to produce sandy alumina with a low fine particulate content and narrow size distribution by the sinter process.

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Alumina Yield in the Bayer Process

Alumina Yield in the Bayer Process. R. Den Hand. Book Editor (s): Don Donaldson, Benny E. Raahauge. First published: 01 March 2013.

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